New Development And Upgrade Of Blown Film Machine

Intelligent Micron Weight & Color Masterbatch Filling Control System

A Production Revolution That Transforms Ingredient Mode, Reducing Costs and Boosting Efficiency

For plastic, film and packaging manufacturers, manual material mixing has long caused inconsistent color, material waste and high labor costs. To solve these pain points, we proudly upgrade our newly developed intelligent masterbatch filling device — fully automatic, precise and energy-saving.

Core Advantage: Triple Innovation, Redefining the Boundaries of Production Efficiency

1. Fully automated intelligent ratio mixing, eliminating manual errors and labor waste

Supports customized formula storage and one-click activation, eliminating manual mixing. Simply input the masterbatch and filler materials in preset ratios into the equipment, and the system automatically completes the entire process of precise mixing, conveying, and filling, achieving "start immediately upon feeding, and meet standards upon output." It completely eliminates reliance on manual mixing experience, with a single-feeding accuracy error controlled within ±1%, preventing issues like product color variations and waste caused by uneven dosing, thereby increasing the yield rate by over 30%. Additionally, it reduces the need for 2-3 manual mixing positions, saving over 100,000 yuan in annual labor costs, truly achieving dual benefits of "saving labor and materials."

2. Permanent magnet motor drive, saving over 30% in energy consumption with more controllable long-term costs

The core is equipped with a high-efficiency permanent magnet motor, which reduces energy consumption by 30%-40% compared to traditional asynchronous motors, with near-zero no-load losses. In high-frequency operation scenarios such as color masterbatch filling, it can save over 50 kWh of electricity per day. Based on industrial electricity pricing, this translates to annual savings of over 30,000 yuan in power costs. The permanent magnet motor requires no complex maintenance and has a lifespan of 8-10 years, significantly lowering equipment operation and maintenance costs. With minimal investment, long-term energy-saving benefits can be achieved, aligning with the green and low-carbon transformation trend in the manufacturing industry.

With compact structure and user-friendly control, it adapts easily to extrusion and film production lines. Stable operation, accurate gram-weight control, and reliable performance make it ideal for modern high-efficiency, low-cost manufacturing.

Upgrade your production line now — reduce costs, improve quality and boost productivity with one smart solution.